TCA / TCB Torque Controller (TCA-1000 & TCA-2000, TCB-1000 & TCB-2000)
■ With patented control algorithm and device for controlling the output torque of all continuous and discontinuous air-driven torque tools especially air impact wrenches, air ratchet wrenches, air oil pulse wrenches as well as geared torque multipliers, regardless of tool brand and its designed mechanism with proven satisfactory control accuracy and durability.
■ The programmable function of bolting sequence control while applying with the tagged bolt or sensing bolt.
■ Solves problems of torque loss that may be caused by the variation of the joint hardness, the rise of temperature of hydraulic fluid in pulse tools or the posture of holding the tool during continuous operation and compensate for the dynamic torque loss automatically within its allowable working torque range.
■ Standard: 1. Controller, 2. Power cable, 3. Antenna x 2, 4. F/R Unit, 5. Air Hose Coupler
■ Optional: 1. Tri-color light pole, 2. Barcode Reader, 3. Printer
Software & Functions
■ Versatile Tool Mode:
Dynamic: 1.Oil Pulse Wrench 2.Air Impact Wrench 3.Air Geared Wrench 4.Torque Tester
5.Torque Multiplier 6. Job Sequence
Static: 1.Manual Torque Wrench 2.Click Wrench 3.Torque Multiplier
■ Multiple Control Mode:
Dynamic: 1.Transducer Mode 2.Air pressure Mode, 3.Track Mode
Static : 1.Torque, 2. Torque + Angle
■ Signal Source: 1.Torque Transducer 2.Air Pressure Sensor 3.Sensing Bolt 4.Tagged Bolt
■ Torque Revise: 1.Deviation 2.Replacement
■ Tool Torque Capacity Calibration: Easy set-up TH & TL within operable working air pressure range in minutes.
■ Target Torque Setting: Any target torque value can be selected and inputted within the calibrated torque range
■ Working air pressure: Automatically adjusted to correspondent target torque。(Inlet Air Pressure between 100~120psi is recommended)
■ Airflow rate: Only TCA equipped with digital flow meter. Turn the tool airflow regulator to maximum, the system will regulate the proper flow rate to correspondent target torque automatically.
■ Bolting in stages: Preset the bolting stages and percentage of target torque for each stage from 1 to 4 stages as required. The system will regulate the air pressure and flow rate correspondently.
■ The number of bolts: Preset the number of bolts to be fastened. Only when all bolts of each stage fastened, the system will switch to the next stage and regulate the air pressure and flow rate correspondently and automatically.
■Torque Compensation: The system will compensate for the torque loss that may be caused by the variation in the bolted joint hardness or the rise in temperature of hydraulic fluid of pulse wrench or the posture of the operator to hold the tool during the process automatically within its allowable working air pressure range.
■ Remote monitoring: Via Internet or Ethernet with VNC to monitor data on the cell phone, tablet, and PC, or to do parameter setting on the torque controller.
■ Operation Management: Constraints Via permission setting to access the operable functions such as logging the operator’s ID and duration of the operation.
■ Torque Control Accuracy: ±5%~±15%
■ Job Sequence: Support 10 sets of torque tool preset available for bolting sequentially.
■ Production Record: Traceable through USB, Ethernet or exported to the cloud server through wired or wireless connections.